Selecting and qualifying the right components will result in higher production yields, fewer part shortages. and better overall product quality.
Using the right factory based on product complexity, sales forecast, and previous experience will result in faster setup and qualification.
All partner factories have a 10+ year track record. NO major quality issues, NO IP theft, NO product going out the back door, and NO product showing up on Alibaba.
We make adjustments to CAD before tools are designed to minimize expensive non-tool-safe changes.
We will review and approve all tool designs, ensuring the tooling engineer understands design intent and cosmetic surfaces to minimize the chance of cosmetic defects
Parts are qualified during the first article inspection and approval process. Drop testing, robustness testing, and fatigue analysis may result in additional design and tooling updates.
Factory oversight is critical for your product's success. Many steps are still needed before you have a shippable product.
This includes compliance and safety testing, establishing quality checkpoints, pilot runs, optimizing box-sizing for shipping, and ordering retail packaging.
The greatest reason for manufacturing problems is not properly validating the final product and production process. So don't put undue pressure on the factory and do it right the first time.
Manufacturing your product is only half the challenge. Next are shipping, customs and broker fees, import taxes, and last-mile trucking to your warehouse.
If manufacturing in Asia, you can use fast and expensive air shipping or slow and more cost-effective boat shipping, but this can be complicated.
The 2 most common warehouse options are FBA locations if selling on Amazon or any US or Worldwide 3PL Warehouse if selling on your own website.
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